เกจวัดแรงดัน is launching a world first at IFAT 2022 in Munich, where it will be presenting the next era of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market management in the subject of intelligent and progressive solutions.
The identical applies to the other trade fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the only considered one of its kind on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital products and services with ambition and fervour. The pump producer combines its digital solutions with the normal pump business to provide its prospects extra time for the necessities, reduce prices and simplify processes.
At the world honest for environmental applied sciences on the finish of May, worldwide trade guests will experience the premiere of a totally automated resolution with integrated Industry four.zero options. The present premium mannequin range SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches and so forth. are actually a factor of the past in relation to upkeep. One click on from a remote location and the stator is again in top shape. The range, which was developed on the premise of buyer requirements, makes upkeep work a lot easier and due to this fact helps to save time and costs. Retensioning ensures constant pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep times are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are also significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that upkeep could be easily performed by one person. Suction or strain strains now not must be removed. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the flow price is decreased due to put on and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the management room by way of analogue signal traces or digitally through numerous fieldbus methods. Quick entry on site on the pump could be achieved through a management panel or through Bluetooth utilizing an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, services and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be used for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present feedback on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined in the working and upkeep directions based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to enable predictive upkeep forecasting and identification of irregular circumstances. By combining totally different sensor information, guidelines could be created to trigger alarms. For example, a lowered circulate price at elevated pump speed in comparison with the pump’s individual calibration curve would point out pump wear. This implies that if unintentional course of modifications are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump knowledge also permits SEEPEX to make extra accurate life cycle predictions for each pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system answer that mixes the benefits of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to one thousand meters to its destination using pulses of compressed air within the pipes. For disposal companies, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the type of a bundle unit, which contains the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air components. This pump may additionally be related to the Connected Services of SEEPEX as an expansion.
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