A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a half of the Atlas Copco Specialty Rental division and a longtime chief within the field of air, nitrogen, energy, circulate (pumps), steam boiler and lighting solutions, just lately took a bold decision which has changed the means in which its buyer – and Rand Air – will approach future hires of a similar nature.
Working in the petrochemical sector requires crucial attention to element, with absolute security at all times imperative. When ร้านซ่อมเครื่องวัดความดัน -Air was approached by a long-standing customer in this sector for equipment to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an innovative and agile method, coming up with a different solution from those beforehand utilized.
“The project undertaken was unusual by nature. Our buyer required the use of an air compressor which could perform optimally in a high-risk, unstable environment. We subsequently decided that this specific project demanded a fresh resolution – and a departure from the way in which by which it had beforehand been approached,” explains Rand-Air seasoned petrochemical business sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not it be water or oil – as a end result of its extreme volatility. Contaminants may cause hazardous chemical reactions and potentially even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was intended as a once-off venture. Rand-Air due to this fact took the decision to go with the Class 0 oil-free compressor because of its manufacturing of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this venture, to ensure that the Class 0 oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew point of minus 40 levels,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this specific buyer had all the time used nitrogen to clear their pipelines. By providing the Class 0 oil-free air resolution, Rand-Air was capable of show that this was the better solution in this case: capable of supply a extra efficient answer in a shorter time, and with considerably much less potential contamination or security danger.
Ultimate effectivity with a number of uses
The first pipeline clearing challenge using oil-free air turned out to be so profitable that the estimated 5 day compressor rent, was completed in just one. This unbelievable achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the preliminary pipeline clearing, 4 extra tasks took place through the course of the 12 months, and another is ready for October.
“Efficiency and air purity are the reason that this particular compressor is one of the best and most viable solution for clearing pipelines,” says Lake. Compressors hired by the client this year include the PTS1600 compressor with a dryer which produces 1600 cubic ft of compressed air per minute.
“Oil-free compressors are able to be efficient over large distances. For instance, a few of the pipeline initiatives have required air to be pumped via pipelines of between 2.5 kms to five kms. When compressing air over this distance, stress drops – which impacts the flow. It is crucial that air is pumped into the tanks at under four Bar,” Lake explains.
Oil-free compressors have multiple uses. Customers normally solely hire them for instrumentation, fermentation and aerating containers that are normal uses for these machines.
According to Lake, the reality that these compressors can be utilized in applications corresponding to clearing petrochemical pipelines, demonstrates their diversity: “The oil-free compressor is even capable of transferring an 80 ton transformer, due to its capability to explode industrial pillows which are then placed underneath the heavy transformer and floated,” she remarks.
All different capabilities aside, the most compelling cause for the rent of the Class 0 oil-free compressor was due to its ability to provide clean, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its high degree of customer success and repeat business to an around-the-clock service and strong team effort: “We have made ourselves indispensable to so many shoppers, as a result of our extremely high standards and substantial business expertise. Whenever there’s a need for rental gear, clients insist on utilizing our solutions and companies – because of our stringent security audits, impeccable service and superior technical help,” says Lake.
True to its reputation in many industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing effective options to customer’s operational wants.
“We are a group which works together and helps each other no matter the task. Our technicians and staff are on call 24/7 to make sure customer support and help. We will always be prepared to go above and past for a buyer, looking at their problems from fresh angles, to search out them one of the best resolution attainable – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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