KleenOil India, a producer of business oil filtration systems, has helped to considerably improve the product quality of chilly rolling sheets for its metal trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’ เกจวัดแรงดันเชื้อเพลิง ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was inadequate and important problems have been occurring with the quality of its completed merchandise.
An ECL is used within the steel industry to assist clear and strip the surface of the metal sheet of rolling dust by using an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled steel than conventional cleaning processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety within these circumstances, its effectiveness could be considerably lowered, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless closely saturated with mud particles and was suffering from an unstable PH level that combined were leading to vital rusting through the process resulting in scratching of the ultimate product.
Filtramag+ provides nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination downside. The effectivity of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic power and likewise the fluid circulate dynamics. A low strength magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not solely to make use of the right product for the process in question, however the greater stage of resolution protection offers further advantages, together with prolonging the lifespan of the pump in addition to a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this utility inside the alkaline resolution from 400mg/m2 to only 30mg/m2 by removing the fine dust particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid on this software, and it highlights the importance of choosing the proper method of magnetic safety. ร้านซ่อมเครื่องวัดความดัน to the nice particles circulating within the alkaline solution, significant rusting was being created during the ECL process that was causing injury to the steel sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our shopper as its capacity to remove even the finest particles from fluids would significantly improve the problems that the business was going through. By installing the Filtramag+, our shopper was immediately supplied larger levels of protection against the injury that were being caused by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance products and at all times see significant, constructive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with materials that have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise guaranteeing that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a result of the installation, the company is not suffering from broken finished components, has lowered its scrappage and waste, as well as prolonging the lifetime of the pump.
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