The UN has declared 2022 the “International Year of Glass”. This places much more give consideration to production situations within the energy-intensive glass business, and efficient technologies along the entire worth chain are significantly in demand. Vacuum know-how additionally has a significant affect on sustainability in glass manufacturing – as a outcome of secure vacuum is required in lots of processes. Atlas Copco specializes in offering energy-efficient, clever, and sustainable vacuum solutions to manufacturers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a spread of highly environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces individual glass packaging for bottling corporations. The individualized bottles and jars are given their form and the ultimate contact using vacuum technology. The ultimate touch contains including a customer’s logo or title. When shaping the glass, better embossing of the emblem or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as greatest as possible. With an output of 650 million jars per year, the proper vacuum system is a vital component for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its utility experience and experience in supplying vacuum pumps to the glass industry, knows the precise requirements of the market. They have a protracted historical past in partnering with glass producers. Their options and installations are made to measure for every particular person customer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum know-how alone saves plenty of energy: the same manufacturing result is also achieved with compressed air however would eat more vitality. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ series is doubtless considered one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable pace control, the screw pumps may be adapted exactly and quickly to the respective vacuum requirement. Variable pace and the set level management provides optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy costs.
Increased stability in the vacuum provide
The reduced energy consumption isn’t the one benefit of the GHS VSD+ vacuum solution. The complete vacuum supply at Noelle + von Campe is now more steady than earlier than. „When we modify tools or adapt our processes, for example, the new central vacuum system continues to reliably provide our whole production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, because the dependable, uninterrupted vacuum provide in turn has a direct effect on the standard of our end products. And when it comes to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly sooner เกจวัดแก๊สlpg
According to Atlas Copco sales engineer Oliver Heitjohann, further value reductions are generated by the ES central management: „The intelligent system coordinates the use of the vacuum pumps with each other – this saves even more prices, also for maintenance and electrical energy. A huge advantage: the shoppers additionally achieve considerably quicker amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps concurrently. The smart control system balances and optimizes the efficiency of all machines, lowering the general vitality consumption. Compared to competitor products, the intervals between maintenance are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the truth that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not solely to the merchandise but also to the manufacturing process. This is where Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco also customized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass manufacturers – from the pump to the connection systems. And so, on steadiness, Noelle + von Campe gets more for much less: more vacuum, more control and more stability for much less power consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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