The UN has declared 2022 the “International Year of Glass”. This places much more give attention to production circumstances within the energy-intensive glass business, and efficient applied sciences along the whole value chain are notably in demand. Vacuum expertise additionally has a major affect on sustainability in glass production – as a outcome of steady vacuum is required in plenty of processes. Atlas Copco specializes in providing energy-efficient, clever, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a range of highly efficient, intelligent vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations
Noelle + von Campe produces particular person glass packaging for bottling corporations. The individualized bottles and jars are given their shape and the final contact using vacuum know-how. The last touch includes including a customer’s emblem or name. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mold and the precise glass has been eliminated as best as possible. With an output of 650 million jars per yr, the best vacuum system is a crucial component for the efficiency of the whole plant for Noelle + von Campe. pressure gauge 10 bar , with its application experience and expertise in supplying vacuum pumps to the glass industry, knows the exact necessities of the market. They have an extended historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person customer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves lots of power: the identical manufacturing end result may be achieved with compressed air but would devour more energy. With its progressive motor idea for glass manufacturing, the Atlas Copco GHS VSD+ sequence is certainly one of the most energy-efficient oil-lubricated vacuum pumps available on the market: with the VSD variable velocity control, the screw pumps can be adapted precisely and quickly to the respective vacuum requirement. Variable pace and the set point management presents optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in energy costs.
Increased stability within the vacuum supply
The reduced energy consumption isn’t the only benefit of the GHS VSD+ vacuum resolution. The entire vacuum supply at Noelle + von Campe is now more stable than before. „When we alter instruments or adapt our processes, for example, the brand new central vacuum system continues to reliably supply our complete production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, as a outcome of the reliable, uninterrupted vacuum supply in turn has a direct impact on the standard of our end merchandise. And in relation to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further price reductions are generated by the ES central control: „The intelligent system coordinates the use of the vacuum pumps with one another – this saves even more costs, additionally for maintenance and electrical energy. A big benefit: the shoppers also obtain considerably faster amortization“. The ES16 central controller can monitor and control a quantity of GHS VSD+ vacuum pumps simultaneously. The good control system balances and optimizes the performance of all machines, decreasing the overall vitality consumption. Compared to competitor products, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the reality that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the finishing touches not only to the merchandise but in addition to the manufacturing process. This is the place Atlas Copco’s intensive expertise in working with glass manufacturers pays off. That is why Atlas Copco also custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it were, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe will get extra for less: extra vacuum, more management and more stability for less power consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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