The UN has declared 2022 the “International Year of Glass”. This places even more concentrate on production circumstances within the energy-intensive glass industry, and environment friendly applied sciences alongside the whole value chain are particularly in demand. Vacuum know-how also has a serious influence on sustainability in glass manufacturing – because secure vacuum is required in lots of processes. Atlas Copco makes a speciality of providing energy-efficient, clever, and sustainable vacuum options to manufacturers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ sequence of vacuum pumps are a spread of highly efficient, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling corporations
Noelle + von Campe produces individual glass packaging for bottling companies. The individualized bottles and jars are given their shape and the final contact using vacuum know-how. The final contact includes including a customer’s brand or name. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as greatest as possible. With an output of 650 million jars per yr, the proper vacuum system is a crucial component for the effectivity of the whole plant for Noelle + von Campe. Atlas Copco, with its application experience and experience in supplying vacuum pumps to the glass industry, knows the precise necessities of the market. They have a long historical past in partnering with glass manufacturers. Their options and installations are made to measure for each individual customer. This was one of the causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum technology alone saves a lot of energy: the identical production end result is also achieved with compressed air however would eat more energy. With its innovative motor idea for glass manufacturing, the Atlas Copco GHS VSD+ series is among the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable speed management, the screw pumps could be tailored precisely and quickly to the respective vacuum requirement. เกจวัดแรงดันน้ำไทวัสดุ and the set point management offers optimum vacuum levels. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in power prices.
Increased stability within the vacuum provide
The lowered vitality consumption isn’t the one benefit of the GHS VSD+ vacuum answer. The entire vacuum provide at Noelle + von Campe is now extra stable than before. „When we modify instruments or adapt our processes, for example, the model new central vacuum system continues to reliably provide our entire production“ reports Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, as a result of the reliable, uninterrupted vacuum provide in turn has a direct effect on the quality of our finish merchandise. And when it comes to the quality of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central management: „The clever system coordinates the use of the vacuum pumps with each other – this saves even more costs, additionally for upkeep and electricity. A big advantage: the shoppers additionally obtain significantly quicker amortization“. The ES16 central controller can monitor and control a number of GHS VSD+ vacuum pumps simultaneously. The good management system balances and optimizes the efficiency of all machines, reducing the overall energy consumption. Compared to competitor merchandise, the intervals between upkeep are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the reality that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the merchandise but in addition to the production course of. This is the place Atlas Copco’s intensive experience in working with glass manufacturers pays off. That is why Atlas Copco also personalized the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop shop for glass manufacturers – from the pump to the connection systems. And so, on stability, Noelle + von Campe will get extra for less: extra vacuum, more control and more stability for less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
เกจวัดแรงดันnuovafima -mail: info@pr-schulz.de
www.pr-schulz.de
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